I have a relatively new house, only about 4 years old, with a 4-ton Rheem single stage unit currently installed. The house is insulated with spray foam and has an outside air return on the system, but there's no damper installed. I live in central Texas, where the humidity is quite high. About two months ago, while inspecting the attic, I removed the panel from my unit and was shocked to find standing water inside and mold growing in the supply plenum.
I suspect the unit installed by the home builder wasn't set up properly. For some reason, it doesn't drain correctly. Although the condensate line isn't clogged and water does drain out, it seems like the cooling coil is leaking into the unit, and not all the water makes it to the drain. It even looks like water is splashing inside, and the cooling coil is already corroding.
I've had several AC companies inspect the system, and at this point, I just want to replace it with either a 2-stage unit or a variable capacity unit. My main concern is reducing the humidity in the house. Do you think the extra cost for the variable capacity unit would be worth it control the humidity?
I received two quotes—one for a Lennox Elite Series variable-speed unit and another for a two-stage Lennox Merit system. The company also plans to replace the supply and return plenum and install a humidity sensor and damper for the outside air.
Do these quotes seem reasonable?