r/LexusGX • u/Refery_ua • 16h ago
Mechanical Advice How and why I removed KDSS from my Lexus GX460 (J150) and switched to non-KDSS Prado 150 sway bars
I prefer a soft, compliant ride when it comes to SUVs.
After buying my GX460, I was perfectly happy with the way it behaved on the highway, aside from expansion joints, but I was never happy with the suspension over rough pavement.
The rear suspension was the biggest issue. Short, sharp bumps, speed bumps, broken pavement, and washboard roads all felt much harsher than I wanted from a GX.
I switched to larger 275/65R18 tires, which gave me more sidewall and more air volume. It helped a little, but it did not fundamentally change the way the truck rode.
Even putting the AVS (Adaptive Variable Suspension) into COMFORT mode, which is the softest shock setting, still did not give me the level of ride comfort I wanted from the GX.
Eventually I decided to remove KDSS completely and install conventional front and rear sway bars from a non-KDSS Toyota Land Cruiser Prado 150.
Here is how we did it.
Removing KDSS
We put the truck on a lift and started removing the factory KDSS components.
There is one important thing to know before doing this.
The KDSS hydraulic lines on the GX are routed along the frame in a way that makes removing them intact practically impossible.
In theory, you could probably get full access to them by separating the body from the frame, but obviously nobody is going to do a body-off job just to remove KDSS.
So the hydraulic lines have to be cut and removed in sections.
Keep that in mind if you ever plan to return the truck to the original KDSS setup. You would need intact replacement hydraulic lines to do that.
The other KDSS components can be removed without damaging them.
That includes:
KDSS hydraulic components
KDSS valve block
KDSS control module
other individual components of the system
Those parts can be kept as spares or sold separately afterward. The KDSS valve block in particular is one of the more valuable components on a GX460.
Once the hydraulic system was out of the way, we moved on to installing the conventional sway bars.
Rear sway bar
For the rear, we used a conventional sway bar from a non-KDSS Prado 150.
You need more than just the sway bar, bushings, brackets, and end links.
A separate set of mounting brackets and hardware had to be fabricated for installing conventional sway bars on a GX460 that originally came with KDSS.
Once the mounting hardware was in place, we installed:
rear sway bar
sway bar bushings
factory sway bar brackets
sway bar end links
washers, bushings, and link hardware
Snaking the rear sway bar into position is tight and awkward, but it can be done.
Front sway bar
The front is more involved.
To install the conventional Prado 150 front sway bar, the front bumper has to come off so you can access the front section of the frame rails.
Access openings need to be made in the frame so the special internal mounting plates with welded bolts can be inserted inside.
The sway bar brackets are then bolted to those internal mounting plates.
So you cannot simply take a non-KDSS Prado 150 sway bar and bolt it directly to a KDSS-equipped GX460. Additional internal mounting plates and hardware are required.
The custom hardware set includes the mounting plates with welded bolts, brackets, and the other pieces needed to properly mount the sway bar.
Once those were in place, we installed:
Prado 150 front sway bar
new sway bar bushings
sway bar brackets
front end links
required bolts and nuts
Radiator replacement
This was not directly related to removing KDSS, but since the front of the truck was already apart, I decided to replace the main radiator at the same time.
The old radiator had developed a very small coolant seep, so it made no sense to put everything back together and leave it in place.
We installed a new radiator and replaced the coolant while we were there.
What we did with the KDSS electronics
One thing that actually made me laugh was how simple the electronics turned out to be. The GX460 is a surprisingly straightforward truck in a lot of ways, and that is one of the reasons we love them.
To make the truck stop looking for KDSS after the system was physically removed, in my case all it took was pulling the KDSS fuse. Yes, literally. 🙂
This is what we did:
Removed the KDSS control module.
Removed the 10A KDSS fuse.
Disconnected the battery for a few minutes.
Reconnected the battery.
Started the truck and scanned it.
The unused KDSS connector was insulated and secured.
After that, there was no KDSS warning left on the dash, and on a later scan with a Launch diagnostic tool, the KDSS module no longer showed up as present in the vehicle.
So in my case, no complicated coding or module reprogramming was required.
How long did it take?
The whole job took about two full working days.
How does the truck drive now?
This is the reason I went through all of this.
The improvement in ride comfort was very noticeable.
The GX is significantly softer over broken pavement, short sharp bumps, speed bumps, and washboard roads.
The biggest difference is in the rear suspension. Before, short impacts were transmitted through the body pretty aggressively, and even small road imperfections could make loose items in the cargo area bounce around.
With the conventional sway bars, the truck goes over those same surfaces much more calmly.
At the same time, in the type of highway driving I normally do, I have not noticed any major downside in stability or handling.
For me, the result was absolutely worth the work.
Parts list
Front sway bar
48811-60310 - qty. 1
Rear sway bar
48812-60290 - qty. 1
Sway bar bushings
48815-60380 - front, qty. 2
48818-60040 - rear, qty. 2
Sway bar bushing brackets
48824-60190 - front right, qty. 1
48829-60120 - front left, qty. 1
48823-60050 - rear, qty. 2
Sway bar bracket bolts
91674-G1028 - front, qty. 4
91674-F1020 - rear, qty. 4
Front sway bar end links
48820-60050 - right, qty. 1
48810-60040 - left, qty. 1
Rear sway bar end links
48830-60030 - qty. 2
Front and rear end-link hardware
90179-12144 - front end-link nuts, qty. 4
90179-12141 - lower rear end-link nuts, qty. 2
94183-00831 - upper rear end-link nuts, qty. 2
90948-02126 - rear end-link outer washers, qty. 4
90948-02127 - rear end-link intermediate washers, qty. 2
48817-36011 - rear end-link rubber bushings, qty. 4
Additional mounting hardware
You also need a separate set of brackets and mounting hardware for installing conventional sway bars on a KDSS-equipped truck.
The set includes:
internal frame mounting plates with welded bolts
additional mounting brackets
support pieces
sway bar mounting hardware
required end-link hardware
This type of hardware set is used when removing KDSS from Lexus GX470, Lexus GX460, and Toyota Land Cruiser Prado 150 models.
I used non-KDSS Prado 150 sway bars on my GX. Prado 120 sway bars can also be considered, but the exact parts and mounting hardware for that setup should be verified separately.